Bumotec s100multi

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Bumotec s100multi
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Bumotec Automation Solution

BUMOTEC MACHINING CENTERS INCLUDING AUTOMATION SOLUTIONS

Centre de production multistation

Machine de transfert 4 stations
Un concept industriel compact pour une performance optimale et une surface minimale.
Avec son double concept de broche permettant des opérations simultanées de changement d'outil, son accélération dynamique élevée, ses broches motorisées pouvant atteindre une vitesse de rotation de 60.000 min-1, son grand nombre d'outils, la s100 est un outil de production moderne repoussant les frontières de l’usinage de haute précision.
La gamme s100 permet de réaliser des pièces très complexes. Idéal pour l'usinage 3 axes de pièces de mouvement de montre, il s'est également avéré imbattable dans toute une série de domaines, tels que la téléphonie mobile, l'électronique ou les nanotechnologies.
    
Avantages

  • Machine de transfert entièrement équipée
  • Haut niveau de performances
  • Jusqu’à +54% de gain de productivité
  • Productivité au m² x 2 (en comparaison d’un centre d’usinage mono-broche standard)

 

Caractéristiques

  • Concept bi-broche unique
  • Haute acceleration, jusqu’à 3 g
  • 4 stations de travail
  • Jusqu’à 144 outils intégrés en machine
  • Copeau à copeau en 0,5 sec
  • 60 000 min-1 à l’outil
  • Moteurs linéaires
  • Système de transfert par palettes
  • Très haute autonomie
Configuration de l'axe

Solutions innovantes

  • High-performance Bosch Rexroth MTX CNC
  • Embedded industrial PC
  • 15’’ colour screen
  • Remote multi-function console
  • Computing power built into the axis variators, to provide a very high performance regulation loop
  • Human-Machine Interface adaptable to a PC base
  • HSK-E25 attachment
  • Embedded elongation measurement sensor
  • Tool indexing by means of the spindle encoder
  • Air – oil lubrication
  • Temperature stabilization ensured by forced water circulation
  • Hybrid ball bearings (ceramic)
  • Sealing ensured by positive air pressure
  • High rigidity
  • Tool change operation carried out concurrently
  • Capacity 2x18 tools per station (36 tools per station)
  • 144 tools on the machine
  • Pick & place concept
  • Rapid tool holder disc changeover
  • Effective protection against lubricant and swarf projections
  • Max. capacity: ø50 L=100 mm
  • The tool always returns to its initial position
  • Magazine management simplified by means of the various HMI pages
  • Low-force compact measurement probe
  • Secure optical transmission
  • 3-axis probing (X-Y-Z)
  • Reduces the quantity of complex, specific clamping devices via the automatic origin Measurement
  • Constant production of compliant parts
  • Repeatability less than one micron
  • The tool breakage test is carried out concurrently
  • Effective with tools 0,20 mm or more in diameter
  • There are various possible options in the event of tool breakage detection:
  • Production stopped
  • Wait for confirmation to perform the next operation
  • Select a sister tool

Tout, du simple stockage de pièces aux systèmes de fabrication flexibles les plus complexes, même des plus grandes machines. Le groupe Starrag fait de l'Industrie 4.0 une réalité Lire la suite.

Données techniques

Traveldistance 1-4 mm 80
Feed m/min 50
Acceleration 25 m/S2 / 2.5 g
Resoltution 0.005 um
Spindles 2 vertical per Workingstation
Power / Torque S1 / Torque S6 2kW / 0.7 Nm / 0.9 Nm
Max. Rotation Speed 60000 min1
Taper HSK-E-25
Max. Number of Tools 18 per Spindle (144 on Machine)
Chip-to-chip time sec 0.5
Max. Tool Diameter mm 50
Max. Tool Length mm 100
Automation Loading of Blanks and Unloading of finished Workparts
Measurement of Spindleshaft Elongation Sensor on Spindleshaft and Realtime Compensation
Toolbreakage Detection Mechanical Touchprobe working in masked Time
Workpart Measurement Touchprobe

Geneva

Luxury products workshop uses Bumotec technology

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Précision dans la production

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Dialogue client avec BUMOTEC à Chemnitz

Poser les bonnes questions

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Service Plus Package

Perfect service for perfect machines

Precondition for above-average productivity, efficiency and economy is a constant high availability of the machine. And necessary for this above all, besides innovative technology, is: A tailored service, which is perfectly coordinated to your individual requirements.

ServicePlus guarantees you machine availabilities of at least 95%!

Troubleshooting

Our call center staff immediately understands your service requirements and passes them on quickly and appropriately to our technical hotline or to the appropriate service advisor.

Starrag Hotline: +49 371 836 23 68

All Service Products

Spindle overhaul

Overhaul concepts tailored optimally to your requirements

Training courses

Efficient machine operation thanks to optimal training courses

Replacement parts

Fast and reliable supply of replacement parts due to global logistics network

Maintenance

High technical availability through preventive maintenance

Service near you

Time is money! That also applies when it concerns the service and maintenance of your machine. The Starrag Service and Logistics Centres near you have the necessary infrastructure, in order to guarantee you perfect service.

Service Contact

Partnering for Efficiency

Service Plus

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