Klaus Frost, an expert in experimental quality analysis, describes the procedure as follows: "The first practical proof of efficiency must be demonstrated by the machine during various performance processes. In this example, the cutting performance of the main drive was tested as far as the shut-down limit. In the current example, when cutting tempered heat-treated steel (C45), our new Heckert T45 achieved a cut volume of 1,200 cc/min — 300 mm above the swivel axis and without having to cool down. This represents a considerable cut output of 45 kW". Frost continues: "This test is only successful for us, however, if we achieve a perfect surface with a low level of tool wear. A cutting performance that can be achieved with technology is ultimately meaningless if the result does not meet expectations, or if the time saved is offset by tool costs that are so high as to no longer be economical". 

To achieve a successful overall result, the machine must be able to offer a high level of rigidity, both when moving and when stationary. This means that, after the cutting performance test, more tests take place. Firstly, static measurements are carried out on the pre-line machine. The flexibility of the modules is determined using measuring stands and up to 20 gauges, with static forces measured in every direction.

This very quickly indicates whether the simulation carried out beforehand was accurate. Just as important, but far more complex, is the test performed on the machine while it is moving. Using a hydraulic exciter, the machine is subjected to infinitely variable frequencies of up to 500 Hz. Klaus Frost explains the benefits of this measure: "We get a clear picture of all relevant vibrations that occur when operating the machine and gain an understanding of their significance for the subsequent cutting process. The results obtained from the quasi-static tests are essential. Using dynamic measurement methods, we are able to determine which components are statically deformed down to the level of individual parts". During this process, Frost and his colleagues log the results of several hundred measuring points.

After this analysis is performed, the construction is always redesigned to incorporate the findings into the upcoming series production, thereby improving the machine further. The pre-line machine then goes to the customer for industrial testing.

The optimisation process, during which the rigidity and thermal symmetry of Heckert machines are improved, extends from the plant in Chemnitz to other product ranges. This process provides a verifiable group-wide value, whether the products in question are assemblies and machine beds from the ECOFORCE centres in Mönchengladbach or STC machines from Rorschacherberg.