Premium bodywork upstairs and high-tech production downstairs: There couldn't be a more perfect setting for a workshop producing luxury goods. The Lamborghini Geneve showroom is used to showcase luxury Italian sports cars to wealthy customers, while in the basement Niru Swiss is busy machining highly complex components for the jewellery and watchmaking industry. For a decade now, the starring role in the basement operation has been played by a Bumotec s191V from Starrag.
Small, sophisticated and exclusive — three words that perfectly sum up Niru Swiss, part of the Tel Aviv-based international company Niru Diamonds Israel Ltd. Niru Diamonds Israel Ltd. was founded four decades ago in India by Mr Ranjeet Barmecha and has built a reputation for machining and finishing rough diamonds. In 2009, the company established a state-of-the-art CNC factory in Geneva with a view to extending its expertise into other sectors. In addition to taking on projects for the jewellery industry, Niru Swiss SA and its four employees now work primarily for premium Swiss watch brands. The work mainly consists of producing cases from all the established materials, such as aluminium, stainless steel, gold and titanium, and jobs generally involve between 15 and 300 units.
"Competition in this field is extremely tough here", explains Managing Director Julien Ducommun. "We make our mark by focusing on producing incredibly complex components for the jewellery and watchmaking industry; we use our Bumotec to produce these components to impressive standards of quality and precision, guaranteed." The investment in the Geneva site has allowed Niru not only to gain a foothold in the watchmaking industry, but also to successfully tap into new industries. "I now occasionally even produce prototypes for medical technology," says Ducommun. "And I machine not just metals, but also plastics such as polycarbonates. Most of the prototypes are generally turned and cut in a single clamping operation."
The team in Geneva uses a total of four CNC machine tools, three of which were already owned by a company that Niru acquired. When it came to selecting a fourth machine, Niru Swiss consciously opted for the Bumotec s191V vertical high-performance CNC machining centre, which delivers precise, productive machining. The combination of linear motors, direct drives, nano interpolation and a high measurement resolution of 1/100 µm supports excellent contouring accuracy (e.g. a roundness of 1.4 μm with a radius of 50 mm). The "excellent thermal stability" allows Julien Ducommun and his team to turn and cut components continuously from early in the morning until late at night without any loss of precision. With this technology, the team can work across five axes simultaneously and components are machined using a single clamping operation. "Used in conjunction with an automation unit, the Bumotec can also be operated without the need for human intervention — a bit like a ghost shift", adds Stéphane Violante, Marketing Project Manager at Starrag Vuadens S.A., Vuadens. "All in all, the costs per part are therefore significantly lower than with other machining centres that purport to be more economical."